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Iron Ore Processing for the Blast Furnace

process of separating the iron from the noniron material The magnetic iron ore is then laundered in two slurry surge tanks while the nonmagnetics silicasand go to the tailings disposal area Most of the material continues to be finely ground in one of five secondary ball mills which are powered by electric motors ranging from 2500 hp to 4000 hp and are charged with 112 chrome grinding balls

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      Ball mills give a controlled final grind and produce flotation feed of a uniform size Ball mills tumble iron or steel balls with the ore The balls are initially 5–10 cm diameter but gradually wear away as grinding of the ore proceeds The feed to ball mills dry basis is typically 75 vol ore and 25 steel

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